{"id":496,"date":"2026-03-12T16:45:49","date_gmt":"2026-03-12T07:45:49","guid":{"rendered":"https:\/\/www.pla-mirai.net\/twinscrew-extruder\/?page_id=496"},"modified":"2026-04-14T17:14:20","modified_gmt":"2026-04-14T08:14:20","slug":"lp","status":"publish","type":"page","link":"https:\/\/www.pla-mirai.net\/twinscrew-extruder\/lp\/","title":{"rendered":"\u25a0\u7de8\u96c6\u8907\u88fd\u7981\u6b62\u25a0lp"},"content":{"rendered":"
\n
\n

All you need to know about twin screw extruders\u2502Twin Screw Hub<\/h1>\n<\/p><\/div>\n<\/header>\n
\n
\n
\n
\n
\n
\n \"Twin\n <\/div>\n

Reduce Operating Costs
with Patented<\/span> Japanese
Twin-Screw Extruder Technology<\/h1>\n
\n
\n
~2x*<\/sup><\/div>\n
Throughput Volume<\/div>\n<\/div>\n
\n
10\u201320\u00b0C<\/div>\n
Lower Resin Temp<\/div>\n<\/div>\n
\n
Fewer<\/div>\n
Bubble-Related Defects<\/div>\n<\/div><\/div>\n
\n highly filled compound<\/span>
\n recycled plastic<\/span>
\n Biomass materials<\/span>
\n Low bulk proportioned material<\/span>\n <\/div>\n

\n CTE\u2019s non-intermeshing, counter-rotating twin-screw extruders

\n deliver higher throughput, lower energy use, and fewer defects<\/span>

\n \u2014 helping manufacturer improve profitability.\n <\/p>\n

\n Patented Technology<\/span>
\n Made in Japan<\/span>
\n 30+ Year Track Record<\/span>\n <\/div>\n
*Comparison of throughput between non-intermeshing, counter-rotating and intermeshing, co-rotating twin-screw extruders (screw diameter: 40 mm, data provided by CTE).
This site is operated by Zenken Corporation and sponsored by CTE Corporation.<\/div>\n
\n
Request a Free Consultation<\/a><\/div>\n<\/p><\/div>\n<\/p><\/div>\n
\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n
\n
\n
\n
\n
The Real Cost of Your Extruder<\/div>\n

A Cheaper Machine Doesn\u2019t Mean Lower Costs<\/h2>\n

Many factory owners across Southeast Asia are discovering that the true cost of an extruder goes far beyond the purchase price. Here\u2019s where hidden costs add up \u2014 and how CTE\u2019s patented technology eliminates them.<\/p>\n<\/p><\/div>\n<\/div>\n

\n
\n
\n
\n
01<\/span><\/div>\n
\n
\n
Energy Cost<\/div>\n
Lower resin temperature = lower electricity bills<\/div>\n<\/p><\/div>\n
\n Conventional<\/span><\/p>\n

High shear heat \u2192 more cooling energy needed<\/p>\n<\/p><\/div>\n

\n In co-rotating intermeshing extruders, material is forced through kneading discs under high compression.
\n This generates excessive frictional heat,
\n causing the resin temperature to rise rapidly.<\/span>
\n To compensate, more cooling energy is required, which will lead to increasing monthly electricity costs.\n <\/p>\n

\n CTE Advantage<\/span><\/p>\n

10\u201320\u00b0C lower resin temperature through compression-release kneading<\/p>\n<\/p><\/div>\n

\n CTE\u2019s patented rotor design uses a grinding-like process that reduces localized shear.
\n The compression-release cycle controls heat generation,
\n achieving resin temperatures 10\u201320\u00b0C lower than conventional systems<\/span>,
\n reducing the cooling and energy costs.\n <\/p>\n<\/p><\/div>\n<\/p><\/div>\n

\n
02<\/span><\/div>\n
\n
\n
Material Waste<\/div>\n
Fewer Bubble-Related Defects = fewer rejects, more revenue<\/div>\n<\/p><\/div>\n
\n Conventional<\/span><\/p>\n

Poor degassing \u2192 air bubbles in pellets \u2192 rejected batches<\/p>\n<\/p><\/div>\n

\n In intermeshing twin-screw extruders, the screws interlock tightly, leaving no pathway for air and gas to escape.
\n This trapped gas creates bubble defects inside pellets \u2014 a major cause of molding defects.<\/span>
\n Every rejected batch means wasted material, labor, and revenue.\n <\/p>\n

\n CTE Advantage<\/span><\/p>\n

Non-intermeshing design enables exceptional gas venting<\/p>\n<\/p><\/div>\n

\n CTE\u2019s non-intermeshing counter-rotating design maintains a gap between screws.
\n Gases vent smoothly through the exhaust port,
\n preventing air bubbles in pellets and eliminating a major source of production waste<\/span>.\n <\/p>\n<\/p><\/div>\n<\/p><\/div>\n

\n
03<\/span><\/div>\n
\n
\n
Downtime & Throughput<\/div>\n
Approximately 2\u00d7 throughput without sacrificing quality<\/div>\n<\/p><\/div>\n
\n Conventional<\/span><\/p>\n

Must reduce screw speed to prevent thermal degradation<\/p>\n<\/p><\/div>\n

\n When excessive heat builds up during kneading, operators must lower screw speed to avoid thermal degradation \u2014 directly reducing throughput.
\n Combined with feed-neck phenomena caused by poor degassing,
\n this creates bottlenecks that hinder production capacity.<\/span>\n <\/p>\n

\n CTE Advantage<\/span><\/p>\n

No need to reduce speed \u2014 stable high-throughput operation<\/p>\n<\/p><\/div>\n

\n CTE\u2019s low heat generation eliminates the need to reduce screw speed.
\n Its excellent degassing prevents feed-neck issues. The result:
\n throughput volume approximately double that of conventional co-rotating extruders.<\/span>*<\/sup>\n <\/p>\n

\n *Based on comparison of throughput between non-intermeshing, counter-rotating and intermeshing,
\n co-rotating twin-screw extruders (screw diameter: 40 mm, data provided by CTE).\n <\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/div>\n

<\/p>\n

\n
summary<\/div>\n

When you factor in energy savings, waste reduction,
and increased throughput \u2014 CTE extruders deliver
a lower total cost of ownership.<\/h3>\n

CTE\u2019s patented technology addresses the three biggest cost drivers in compounding operations.
Contact us for a personalized consultation based on your specific materials and production requirements.<\/p>\n

\n
Request a Free Consultation<\/a><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/p><\/div>\n<\/section>\n
\n
\n
\n CTE\u2019s Twin-Screw Extruders<\/span><\/p>\n

Product Lineup & Applications<\/h2>\n<\/p><\/div>\n

<\/p>\n

\n
\n
Highly Concentrated Filler Compounds and Material Recycling<\/div>\n

HTM Tandem Compounding Twin Screw Extruder<\/h3>\n<\/p><\/div>\n
\n \"HTM\n <\/div>\n
\n

Achieves stable dispersion, degassing, and extrusion even with highly filled materials<\/h4>\n

CTE\u2019s HTM Tandem Compounding Twin Screw Extruder combines a non-intermeshing, counter-rotating twin-screw kneading unit with a single-screw extrusion section for low-temperature, low-speed discharge<\/span> \u2014 fundamentally solving challenges in high-filler compounding and recycling.<\/p>\n

\n

Challenges Solved<\/h4>\n